back half of the frame is done in rust encapsilator and chassis coat
started on wiring......replaced the [censored] up pigtails for the coil packs, cam sensor, MAF, and IAT. Then laid out the whole harness I received from the infamous mustang owner that sold me all this ****. Many cut wires and a lot of stuff I have no idea what it goes to but assume is unnecessary....so I've called in help for this evening to look over the harness and label what I need to keep.....
I was able to determine what wires were for ABS and the headlights, turns, fogs, and horns.....all of it is now clipped out.
YAY WIRING
{I hate wiring}
I HAVE A DRIVESHAFT!
also, I decided the best way to address the wiring was pick colors I don't like and cut those color wires out, starting with the color I like least working my way to only having colors I thought would look nice in my [censored] in the harness. Hopefully this approach works well.
{joke. hopefully my sense of humor is coming through the internet OK}
over the weekend I broke down and ordered a factory wiring manual. Google wasn't cutting it.
I also went to the junkyard to grab some small things I needed....like a rear end brake "Y" for the brake lines, these anti-interference resistor things for the coil packs, and a shift boot. temporarily mounted my fuel pump and filter where I want them, soldered a return fitting to the fuel pickup, made an old broken ratchet into my shifter, made the tunnel cover fit over the shifter via holesaw, and mocked up the boot.
Oh, the wilwood brake proportioning valve fits perfect where the previous fuel tank switch went with a nice grommet. will be able to reach down next to my seat belt to adjust on the fly.
underneath
pump and filter along passenger frame rail
{ziptie EVERYTHING}
all the brake lines are done, bed is back on and bolted down, and I made an exhaust hanger about 3/4 the way down the pipe. starting to look like a truck again.....
things left:
-Wiring
-power steering lines
-fuel lines
-steering linkage
-clutch cable
-throttle cable
-reassemble front clip and mount doors
{don't mine the non-fitting U-bolts. bought them online and they obviously were wrong. had some made up locally at Brute Spring and swapped them out later}
Also....I went to the junkyard to try to pull the A/c stuff from the '76 and everything I touched crumbled from age. Gave up on it....and Checko made a good point....I have two other vehicles and multiple motorcycles....if it's "too hot" I can drive something else. also truck has slider rear window and smokers windows so should be no big deal. f**k A/c.
Well, I spent the entire day on wiring.
I went on ebay last week and bought a CD with all of the diagrams on it, down to specific pin-outs of each connector and how the wires are route in the mustang to help locate said connectors. garbage can is nearly full now, and I'm down to just making the truck's OEM key cylinder operate in place of the mustang weird slider-block ignition switch setup....and running wires to the in-line fuel pump in place of the mustang's fuel pump module. I've written crude plans for both....probably gonna do that monday after work and connect a battery and see if she rolls over. If it fires up and runs, I can route the wires how I want and trim/extend whatever I need to and loom it up.
Running list of what's left besides these minor wiring tasks:
-figure out power steering lines
-make steering column linkage to Crown Victoria rack
-run clutch cable
-run throttle cable
-run fuel lines (was suppsed to have hel here to do them in nylon, but tired of waiting. probably gonna run all EFI rubber line monday)
-add brake fluid and bleed
-change out rear dif cover and fluid
-top off trans fluid (leaked during R/R of drivetrain so many times)
-figure out coolant lines/res
-re-install front clip
-re-install rear cab glass
-re-mount doors
-bedliner cab floor
-re-wire original head/tail/turn/reverse lamps
some pics from today.
not at all sketchy way to pin-out ignition switches.
{humor}
Got the fuel pump wiring done last night, and got the truck's original ignition cylinder doing the job for the mustang ****. Turned key to "run" and the pump primed like a champ and shut down. turned to "start" and got a CLUNK from the starter and that's all she wrote. relay clicks like it should and power is getting to the solenoid terminal, but even jumping the solenoid with a screwdriver did nothing. tried smashing on it with a hammer, no dice. Got a starter on order from RockAuto, should be here thursday.
also, ebay intake for the mustang is complete ****. I mean, I guess that's what I get for $40, but the couplers were all oversized and sloppy, the MAF flange was like 5% too big as a footpring and I had to file all the holes inward and use some RTV to get it to bolt on and seal. It's also not going to fit the truck, so I'm gonna have to cut the two 90* bends out and just mount the end with the MAF onto the tube coming off the manifold.
anyway, I threw it on for now in hopes that after some fuel lines and a new starter I can hear it run.
saw this at mcdonald's and felt sad.
I actually was trying to buy that one before I found my truck, kid was leaving for the military and wanted to sell it but couldn't meet up and his mom kept not following up so I moved on. it's a 360 with a 4spd manual.
So, yesterday the starter came in. I bench tested it and it worked....so I put it in. Then it didn't work.
I swore and yelled and got mad and threw wrenches. Brian and Checko stepped in and helped diagnose. I had ground where I was supposed to have 12v, I had 12v where I was supposed to have power, and nothing made any damn sense. Thank god they stepped in with clear heads, because I was way too mad to move forward. We started unplugging things and figuring out what was causing backwards voltage and whatnot, and as it turned out the problem was not having a heavy ground wire connected to a good ground on the frame from the battery.
So, then I tossed a noid light on one of the injector plugs to see if I had pulse when cranking.
https://www.youtube.com/watch?time_cont ... WD5A285EYY
so I was ready to call it a night, but the guys made a good point.....why get as far as we did and then NOT hear it run!? so we made up a janky fuel can setup and gave it a shot.
https://www.youtube.com/watch?v=eqgO37dITtk
{don't know how to embed video on here}
Also got my inner fenders sandblasted for $70.
now I can move on to driver controls sorting.
so, fuel lines.
Normally you have to have some fancy special tool....I thought maybe I could rent it at like autozone or advance but no dice. quick youtube search, and this method surfaces. $7 caulk gun and the clamp from a brakeline flare tool. worked like a charm for the plastic fittings in the nylon line....brass was a pain in the nuts though....I ended up sanding the nubs off an extra plastic one to use it to stretch the nylon line a bit before oiling and ramming the brass in.
{I hated making the fuel lines almost as much as I hate wiring}
then ran the clutch cable
was on a roll, thought I'd get the gas pedal in and see about making a cable/linkage to the TB, but realized my pedal was busted and previous owner had it rigged to barely work. gonna have to source a new one on ebay....
{got one for $20 shipped, maybe from one of you! THANKS}
got the steering column in and made up a connection linkage using a piece of a crown vic shaft I sawzalled off at the junkyard
apparently I took all blurry pics this weekend. f**kin A.
anyways, I [censored] up on the steering linkage because I thought I could use the original damper pad mounting rig from the stock column, but it just made everything sloppy. since I already cut, sleeved, welded and pinned the linkage, I needed a 1/4" spacer give or take. raided the scrap bin and welded a motorcycle front sprocket in. LOL. it's pretty well centered and does the job.
Saturday morning my dad and I went to the junkyard. got a power steering pump and lines and res from an 09 police interceptor.....
got back to the shop and @mahoneybags21 met us there and we all got to wrenching. Swapped thermostat to a 180* with new gasket, new serp belt, new tensioner, new idler, A/C delete pulley and mount, installed front core support, inner fenders, battery, re-routed tons of wires, mounted the rad, bolted the oil filter relocation to the frame rail, and modded the intake kit to fit in the bay.
sunday I went and swapped rear diff cover and fluid, swapped all the rear U-bolts for the axle, swapped trans fluid, connected in the stock truck's harness in(deleted OG charging system and whatnot)
What's left....
-load up as many gas cans I can find and fill her up
-fill and burp cooling system
-fill and burp power steering
-tighten all brake lines and fill/bleed
-bedliner cab floor
-install rear glass
-install new door seals
-mount doors, fenders, front grille assembly, front bumper, hood, ladder rack
-check lights (most likely diagnose and do some wiring)
Here's the few pictures I managed to stop and take over the weekend. Probably won't get back to the truck until after thanksgiving, as Checko and I are trying to wrap up the cb360 build for a swap meet friday.
Went through and made sure all the brake fittings were tight, bled the system, changed the oil, filled and burped coolant, bolted in all the cab mounts, deleted the EGR and welded the port on the manifold closed, mounted the fan, put her on the ground, and hopped in to turn the key and see what happened.
only thing remotely necessary to take a pic of was the fan in place, LOL.
oh, then this.
https://www.youtube.com/watch?v=2KnkuVfZdZc
{still can't embed video}
So, friday was a huge day. My dad and I put the new gasket/seal on the rear window and roped it in (that was interesting
![Laughing lol](./images/smilies/icon_laughing01.gif)
). Then @mahoneybags23 came by and we started putting the front clip back together. @pirite showed up and helped me diagnose/wire up the turn signals, brake lights, and reverse lights. Bedliner'd the cab floor, etch primed the seat mount frame, new door seals, mounted the doors, cleaned the glass, etc. Pirite installed my woodgrain GRANT wheel from summit (although crooked
![Laughing lol](./images/smilies/icon_laughing01.gif)
). Drove it home last night, and to work this morning. Visiting Pirite after work today for inspection. Then I can move on to slowly making it comfortable......blower motor currently doesn't kick on, windshield squirts don't squirt, dash doesn't illuminate, speedo and odo aren't working for some reason even though cable is connected.....both window scissor cranks are shot and need replaced, and I'd like to do some sound deadening on the inside of the doors and rear of cab. Maybe I'll start looking for a radio and speakers.
anyway, pics.
Oh, and mahoney DID buy me the rage-face meme decal, and I will rep it proudly.
![Image](http://img.photobucket.com/albums/v112/focusinprogress/D60CFD9C-A4EE-4F61-B94B-5C398AF18BF5_zpstiyddaan.jpg)